Company Control System Integration
MATRIX EA Company offers a range of control system integration solutions, with years of expertise and a team of control system experts. Whether your operation needs to migrate a control system, integrate a new system, or simply upgrade your current system infrastructure, the
MATRIX EA Company process solutions group is here to help.
Control Systems When You Need Them
A change in your industrial control system can be a scary thing. For many, it seems synonymous with unplanned downtime, increased expenses, and extra headaches. But it doesn’t have to.
Working with a trusted control system integration company means working together to develop an optimal integration solution that takes into account your production needs, schedule, and expenses. Then seamlessly implement that plan based on your individual budget, scale, and the scope of integration.
Think of MATRIX EA Company Process Solutions as an extension of your own team. We’ll work directly with you to ensure that you’re getting the right equipment, best support, and anything else you might need to succeed.
System Retrofitting
Many of the older PLC or HMIs still in use today were developed decades ago. And it’s safe to say the process industry has come a long way in modernizing since then. Retrofitting outdated control systems increases both machine and process reliability while reducing unplanned downtime. A control system retrofit also reduces cost through a shorter ROI when compared to purchasing an entire new machine.
System Migration
Take control of your plant modernization strategy through a migration of your control system. In an industry where control system performance can have a dramatic impact on uptimes and bottom lines, having a modern and up to date control system can make all the difference. Moving to a unified control architecture as part of your control system migration is a long-term solution that increases productivity and profitability.
System Upgrade
If you have newer control hardware that hasn’t been touched in recent memory, it may be time for an upgrade. Outdated control software can be one of the simplest causes of unexpected downtime or declining performance. System integrators will check that both your hardware and software are performing within the required parameters to ensure an efficient and streamlined process.
Expertise For Any Part Of Your Integration Project
No matter what part of a control system integration project you’re looking at, MATRIX EA is here to help. We offer a range of solutions that fit any project control system project.
Virtualization – Utilizing control system virtualization is an excellent way to reduce overall operating cost by eliminating hardware, utilities, and maintenance. Our process solutions group has implemented virtualization not only for customers, but also in our own processes.
Front End Design – Front-End design activities are critical to the success of a project. Our team can help outline budget, design, execution, and deployment of large scale industrial control system projects.
Because the associated consequences are so severe, we can all be grateful that the concept of Legacy Migration is very simple. Legacy migration is a process in which obsolete control system hardware and software are upgraded to maintain the current standards – simply, the current technology – so that you can continue to run your facility with a mitigated risk of failure.
Our Integration Capabilities
We offer a wide range of integration capabilities for control system integration projects and applications. Some of these include
- Project Management
- FEED Studies And Analysis
- Life Cycle And ROI Analysis
- OEE Analysis
- Material Procurement And Specification
- Panel Building And Staging
- Startup And Checkout Services
- System Documentation
- Post Project Support
- Documentation Submittals (Wiring diagrams, Panel design and layout, Product specification information, System design, Control narrative development)
- System Configuration (Virtually any SCADA system on the market, Graphic design, Most major hardware brands supported for DCS and PLC vendors, Custom configurations using Microsoft Visual Studio, Thin client implementation, Data historians, Migration platform conversions, Simple and complex batch, Downtime and event monitoring, MES integration).
– MES: Manufacturing Execution System
– FEED: (Front End Engineering Design) means Basic Engineering which is conducted after completion of Conceptual Design or Feasibility Study.
– OEE: (Overall Equipment Effectiveness) is the gold standard for measuring manufacturing productivity. Simply put – it identifies the percentage of manufacturing time that is truly productive.